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Leaving Certificate Technology – Materials Practice Test

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  • What is the importance of tolerances in press‑fit assemblies and what are the consequences of incorrect tolerances?
  • In composites, what term describes the variation of properties with direction due to fiber alignment?
  • In fiber-reinforced composites, how do off-axis fibre orientations affect properties compared with along-fibre directions?
  • Which statement best describes the difference between thermoplastics and thermosetting polymers, including examples and recycling implications?
  • Which sequence is part of the waste disposal hierarchy steps?
  • Which of the following is not a property of natural fibres?
  • Define yield strength and ultimate tensile strength and explain their significance for design.
  • In blow moulding, what is the parison?
  • Which material is NOT a thermoplastic?
  • In casting, which defect can reduce density uniformity and create weak spots?
  • Hardwood is defined as wood from which type of tree?
  • What is a typical benefit of using unidirectional continuous fiber reinforcement in composites?
  • Examples of synthetic fibres include which of the following?
  • Name three timber properties that affect structural suitability and explain how grain direction influences strength.
  • Which material is a ceramic?
  • Tempering steel after quenching primarily achieves which outcome?
  • What does upcycling mean in the context of material use?
  • Which of the following is a thermoplastic material?
  • Which term describes the ability to permanently deform, usually by stretching along its length?
  • Which surface treatment is commonly used to improve corrosion resistance of aluminum components?
  • Which statement describes creep in polymers and how temperature and time influence it?
  • Ceramics are made from which materials?
  • Which item is a typical thermoplastic consumer product?
  • Which action aligns with design for manufacturability to lower production costs?
  • Which statement best describes the advantages and limitations of 3D printing for product development in a school technology context?
  • Why is moisture content critical in timber selection and what effect does it have on dimension and strength?
  • Which term describes materials that change properties in response to external stimuli such as temperature, moisture or electric fields?
  • Which non-destructive testing method is typically used to examine the internal structure of components without destroying them?
  • What is embodied energy?
  • What is the purpose of quality assurance in manufacturing and name three QC activities?
  • How are composite materials formed?
  • How does fibre orientation in a composite affect directional properties?
  • Which statement correctly contrasts ferrous and non-ferrous metals and mentions a typical corrosion issue for each class?
  • Which design approach is used to account for creep in polymers over time?
  • Which of the following is a natural-fibre use from the list?
  • Environmental stress cracking occurs in polymers due to what conditions?
  • What is the Charpy impact test and what information does it provide about material toughness?
  • Which option best describes optical properties?
  • Dye penetrant testing reveals what type of defects?
  • Which approach is a method to reduce environmental impact in manufacturing?
  • Compared to softwood, hardwood generally has which characteristic?
  • Bronze is an alloy of copper and tin. Which of the following describes bronze?
  • Ceramic materials are typically described as which of the following?
  • Which statement correctly describes non-ferrous metals?
  • Which property describes thermoplastics?
  • Natural fibre uses
  • Which statement regarding heat treatment is true for relieving residual stresses in metal?
  • Which of the following is a thermoset material?
  • A metal alloy is defined as which of the following?
  • Which term describes the ability to change into a liquid or molten state when heated to its melting point?
  • Which term describes the ability to withstand wear, especially weathering?
  • Strength is defined as what?
  • How do fibre orientation and resin system tailor a composite’s properties? Give two examples.
  • Explain life-cycle thinking in product design and name three areas where environmental impact can be minimized.
  • Macro sectioning in destructive testing involves which procedure?
  • Which adhesive is best for wood-to-metal joints requiring good gap filling and high strength?
  • Smart materials are best described as materials whose properties change in response to external stimuli.
  • Which material is given as an example of high embodied energy due to production processes?
  • List the stages of the product development process from brief to evaluation.
  • Which test is commonly used to measure impact toughness, such as Charpy impact?
  • Which is not a step in the waste disposal hierarchy?
  • Which statement best contrasts batch production with mass production?
  • Which factor is least relevant to material selection for a design brief?
  • Embodied energy includes energy in which stages?
  • What is a thermoplastic?
  • Which term refers to the ability to change into a liquid when heated to its melting point?
  • Which statement best describes the relationship between yield strength and ultimate tensile strength in design?
  • Which method is commonly used to prevent corrosion in metal structures?
  • Which metals are commonly used for sacrificial protection to protect a more noble metal in seawater?
  • Softwood is commonly used for which applications?
  • Anodising thickens the oxide layer on a metal surface. Which material is it most commonly used on, and what advantage does it provide?
  • Which combination correctly identifies typical ceramic properties and a common application?
  • Natural fibres are produced by plants or animals and can be spun into thread. Which statement is true?
  • Softwood properties include which of the following?
  • What does rethink encourage before purchasing?
  • Which option correctly lists the key steps in a metal surface painting process?
  • Which term describes the ability to bend and return to shape?
  • Which of the following is a softwood species?
  • Natural fibres are materials produced by plants or animals that can be spun into a thread, rope or filament. Which option describes natural fibres?
  • Which statement lists a typical stage of a life cycle assessment?
  • Why is the coefficient of thermal expansion important when combining materials in an assembly?
  • Differentiate welding from brazing and indicate suitable material scenarios for each.
  • Which combination of safety measures is essential when operating metalworking machinery?
  • Which statement describes the waste disposal hierarchy?
  • Which statement about destructive testing is true?
  • Why is burning plastics discouraged and what are safer disposal options?
  • Which destructive testing method is used to assess ductility by bending a coupon in three points?
  • What contributes most to the high embodied energy of stainless steel?
  • Which of the following is a ferrous metal?
  • Which of the following is NOT a natural source of plastic?
  • Softwood comes from which type of trees?
  • Which term describes the ability to permanently deform in all directions without cracking?
  • Which of the following is a common use for thermoset materials?
  • What does the term composite material mean?
  • Which tests are commonly used to evaluate mechanical properties of materials in QC?
  • Which statement correctly distinguishes brass from bronze?
  • Name three common hardness testing methods and the scales used.
  • Which description matches Compression Moulding?
  • Which description best matches thermoset polymers?
  • Which statement correctly distinguishes natural and synthetic plastic sources?
  • Which statement best describes Young's modulus and its influence on selecting a material for a load‑bearing beam?
  • Which material is NOT a thermoset?
  • Compare sand casting and investment casting in terms of accuracy, surface finish, and cost, and mention typical applications.
  • What is the primary use of solder?
  • Which statement defines destructive testing?
  • Define shear strength and indicate where this property is critical.
  • Which stage is not part of the product development process?
  • Ferrous metals contain which element?
  • What is springback in metal forming, and what strategies reduce its effect?
  • Ferrous metals commonly exhibit which property?
  • In 3 point bend testing, which property is primarily assessed?
  • Which non-destructive testing method is commonly used to detect surface cracks in welds?
  • Which of the following is a hardwood species?
  • What is a typical electrical property of ceramic materials?
  • Which statement best describes a composite material?
  • Which item commonly uses photochromic materials?
  • In a typical life cycle assessment, which stage directly follows distribution?
  • Oak is an example of which wood category?
  • Which term describes the practice of thinking of another use for a product before discarding it?
  • Photochromic materials change colour in response to changes in what?
  • Which of the following is a natural source of plastic?
  • What four criteria are typically considered in material selection for a design brief?
  • Which statement correctly classifies epoxy as a thermosetting polymer?
  • In composite materials, which is an example of a bonding agent?
  • Which term describes the process of turning used materials into new products?
  • Hardwood is commonly used for which applications?
  • Which defect is commonly associated with metal forming and how can it be mitigated?
  • What is a tolerance and why is it important in mechanical design?
  • Which of the following is NOT an example of ceramics?
  • Why does surface roughness affect wear resistance and aesthetics, and how is it controlled?
  • Downcycling refers to recycling into products of lesser quality.
  • Which of the following is a non-ferrous metal?
  • Which term describes developing strategies that prevent negative effects on the planet and ecosystems that can be supported indefinitely?
  • Which statement about environmental sustainability is true?
  • Which description matches Blow Moulding?
  • Solder is a metallic alloy used to join two metal surfaces. Which option describes solder?
  • Which description matches Injection Moulding?
  • An environmental impact assessment in manufacturing involves what main activity?
  • Which of the following is a typical use of thermoplastics?
  • In hardness testing, what does HV represent?
  • What does a galvanic table primarily describe?
  • Which adhesive is known for high strength and good gap filling and is typically used for high-strength structural bonds?
  • Name two metal forming processes and identify a common defect associated with forming and a remedy.
  • Hardwood properties include which of the following?
  • Which statement correctly identifies a drawback of casting compared with forging?
  • Which term describes the ability to permanently change in shape?
  • Thermochromic materials change colour in response to changes in which factor?
  • Properties of synthetic fibres include which of the following?
  • Which term describes the ability to permanently deform in all directions without cracking?
  • Which sequence lists the typical steps in a metal surface painting process to provide protection?
  • Which term describes the process of decreasing the amount of finite materials we use?
  • Which of the following statements identifies a thermoplastic material?
  • Which statement best describes a key difference between thermosets and thermoplastics?
  • Which term describes the ability to bend and then to return to its original shape and size?
  • Which statement best defines non-destructive testing?
  • Which practice best summarizes a safety requirement when operating metalworking machines?
  • Which term describes the ability to withstand blows or sudden shocks without breaking?
  • Which concept helps predict timber dimensional changes due to moisture in service?
  • Which option describes financial sustainability?
  • Which statement differentiates modulus of toughness from impact toughness and names the tests used to measure each?
  • Conductivity is defined as what?
  • Which phenomenon is included in optical properties?
  • Which is a use of ceramics?
  • Synthetic fibres are defined as:
  • Which statement identifies a common timber defect and how moisture content affects wood properties?
  • Uses of synthetic fibres include which of the following?
  • Compare nails and screws for wood joints in terms of withdrawal resistance and load scenarios?
  • Which of the following is a synthetic source of plastic?
  • Which term describes the ability of a material to bend and then to return to its original shape and size?
  • Which statement describes the properties of ferrous metals?
  • Which of the following is a common metal alloy?
  • Which of the following is NOT a softwood species?
  • Dental implants are an example of which material category?
  • Which term describes the ability to withstand wear, especially weathering?
  • In a composite material, which could serve as a reinforcing material (an example)?
  • Downcycling in plastic recycling and provide an example relevant to LC materials.
  • Which statement correctly differentiates quality assurance (QA) and quality control (QC) in manufacturing?
  • What does the principle of repair advocate?
  • What are the reasons aluminium is favored in aerospace applications, and what processing considerations must be managed?
  • Brass is an alloy of copper and zinc. Which option describes brass?
  • Why is powder coating a popular finish for steel and what advantages does it provide?
  • Which is a common use of ferrous metals?
  • What is anodising, which material is it most commonly used on, and what advantage does it offer?
  • Which statement best describes social sustainability?
  • What is a composite material, and which example correctly describes its matrix and reinforcement and the benefit?
  • What is sacrificial protection in corrosion control?
  • Which of the following is a common ceramic application?
  • Which is a typical use for non-ferrous metals?
  • Beech is an example of which wood category?
  • Which statement best defines material fatigue and how an S–N curve assists in designing for life expectancy?
  • Natural fibre properties include:
  • Which statement best describes destructive testing?
  • Which statement best reflects the principle of refuse in sustainable consumption?
  • Which of the following is a non-ferrous alloy?
  • In machining, feed rate is best described as which of the following?
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